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European Journal of Applied Sciences – Vol. 12, No. 2

Publication Date: April 25, 2024

DOI:10.14738/aivp.122.16386

Big-Alabo, A. (2024). Analysis of A 5 Kw Solar - PV System with Model Predictive Controlled: Boost Converter for An Office Suite.

European Journal of Applied Sciences, Vol - 12(2). 197-204.

Services for Science and Education – United Kingdom

Analysis of A 5 Kw Solar - PV System with Model Predictive

Controlled: Boost Converter for An Office Suite

Ameze Big-Alabo

ORCID: 0000-0001-5384-888X

Department of Electrical/Electronic Engineering,

Faculty of Engineering University of Port-Harcourt

East-West Road, Choba, Port Harcourt, Rivers State, P.M.B. 5323

ABSTRACT

This study considers the design analysis and simulation of a 5 kW Solar –

Photovoltaic (PV) system with Model Predictive Controlled (MPC) – boost converter

for a typical office suite. A departmental office at the faculty of Engineering,

University of Port Harcourt is used as a case study. Measurement readings of the

power consumed by the office is conducted to ascertain the average load power of

the building. The maximum power recorded is 3.52 kW. Therefore, a 5 by 5 series- parallel solar PV array is designed to yield a total output power of 5 kW to cover for

possible additional loads in the system. The MPC – boost converter with parameters

L = 1 mH and C = 600 mF and R= 0.01 Ω was designed to help maintain stable voltage

whenever there is a drop in solar irradiance or variation in the consumer load. The

focus of this study is on the variation in consumer load while the solar irradiation

is maintained at maximum value. Thus, the designed PI controller is more of an

integral action with values of Kp = 0.012, and Ki = 10. The MPC – boost converter

and PI controller was able to maintain stable total voltage of 132 V ± 15% despite

the load variation due to switching on and off of consumer load.

Keywords: PV array, Maximum power, Load variation, Model Predictive Control, PI

controller.

INTRODUCTION

The use of PV systems for commercial applications such as offices has gained popularity due to

its ability to overcome some of the challenges encountered with inconsistent power supply

from the utility grid. These challenges include hindered facilitation and smooth running of the

key activities such as Printing, Photocopying, Typing, Scanning of Documents, Data, Information

and Forms conducted at the departmental levels. Another challenge encountered due to

inconsistent power supply is the high cost of maintenance and operation of diesel generators

which are used as a backup power supply for the facilities used at the departmental offices.

These generators are noisy and emit carbon-monoxide which has a negative environmental

impact to the surroundings of the building. Another challenge is the high cost of electricity bills.

These factors and many more have affected the facilitation and smooth running of the

aforementioned activities.

This research work is conducted using a departmental office located at the University of Port

Harcourt, Nigeria. The research objectives include: monitoring and recording the energy

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consumption of loads in the department, calculations and sizing of the solar PV system, design

of the boost converter to improve and stabilize the voltage from the PV array. The PV boost

converter system is designed to produce and maintain an output power of 5 kW. Similar works

has been designed but for an output power of 6 kW [1].

A boost converter is a DC-DC power electronic converter that steps-up the voltage from its input

to output [2 – 6]. This implies that the output of the boost converter is greater than the input

voltage. In the literatures [7 – 10], the boost converter is controlled using Pulse Width

Modulation (PWM) control strategy. The generation of PWM control signals is achieved by

implementing MPPT algorithm such as the Hill Climbing or Perturb and Observe (P&O) method.

This method has a good performance, and it is easy to implement when considering variation

in input voltage due to the intermittency of the solar irradiance. However, in this study,

variation in the output load assuming constant input voltage source at an irradiance of 1000

W/m2, is considered.

The performance of a boost converter is normally affected by the dynamic nature of the load it

drives. Model Predictive Control (MPC) offers a dynamic and predictive approach that can

significantly improve the response of boost converters under varying load conditions.

ESTIMATION OF THE AVERAGE DAILY ENERGY CONSUMPTION

The first step in the design of a PV system is to estimate the energy requirements of the office

suite. This will require knowledge of the average daily energy consumption of the office. The

departmental office suite comprises of the Head of Department office, two (2) administrative

offices, exams and records office, a conference hall and the departmental toilet. Some of the

basic loads and appliances used and its quantity are stated in Tables 1:

Table 1: Basic loads and appliances used in the departmental office.

Appliances Quantity

Offices HOD Admin 1 Admin 2 Conference hall Exams and record Store and Toilet

Fan 2 1 1 2 1 1

Led light 8 4 4 12 2 4

Ac 2 1 1 2

Fridge 1

Ceiling fan 1 1 1 1 1 1

Television 1 1

Charging 2 2 2

Printing machine 1 1

Projector 1

Energy meters were used to monitor and record the energy consumption of these appliances

by taking direct measurement from the departmental distribution board for a period two

weeks. The energy consumption is represented using bar chart in figure 1. There are no

readings taken during the weekend since there are usually no activities on those days.

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199

Big-Alabo, A. (2024). Analysis of A 5 Kw Solar - PV System with Model Predictive Controlled: Boost Converter for An Office Suite. European Journal

of Applied Sciences, Vol - 12(2). 197-204.

URL: http://dx.doi.org/10.14738/aivp.122.16386

Figure 1: Energy consumption bar chart for a period of two weeks

From the readings obtained, it can be seen that the maximum energy consumed is 3518 1.1watt (approx. 3.52

kWh)

DETERMINATION OF THE NUMBER OF SOLAR PV ARRAY

PV modules are rated based on Standard Test Condition (STC) which is made available from the

manufacturer’s datasheet. Thus, the mathematical model uses that information to predict the

performance of the system at any given condition accurately. Models of the PV have been

proposed, varying in complexity and accuracy; ranging from ideal models to practical models

[11, [12]. The practical PV model takes into account the leakage current, the internal resistance

and wiring resistance.

A rated 200 W solar PV panel is used for this design. The specifications at STC are as follows:

Table 2: Solar PV specification at STC

Parameter Rated value

Rated Power (Pmp) 200 W

Voltage at max power (Vmp) 26.4 V

Current at max power (Imp) 7.58 A

Open circuit voltage (Voc) 32.9 V

Short circuit current (Isc) 8.21 A

Total no of cells in series (Ns) 54

Total number of cells in parallel (Np) 1

This 200 W solar PV array is designed in series and parallel combination to obtain an output

power of 5 kW. Voltages are added in series and currents are added in parallel. Therefore, in

order to obtain an output of 5 kW to cater for the office loads, it will be necessary to have a

configuration set-up of five (5) panels in series and another 5 panels in parallel. The analysis of

this configuration is given below.

5 panels are connected in series to give a total voltage output of

VT = 5 × 26.4 = 132 V

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Another set of 5 panels are connected in parallel to give a total current output of

IT = 5 × 7.58 = 37.9 A

Therefore, the total power output obtain from 5 x 5 configuration set-up is obtained by

multiplying Equations (1) and (2) to give

P = VT × IT = 132 × 37.9 = 50002.8 W

≈ 5 kW

Thus, maximum power is transferred when the load resistance is 3.48 ohms. Slight Variation of

load resistance will result in a drop in power. Therefore, there is the need for a boost converter.

Figure 2: IV and PV characteristics of the 5 x 5 PV array for 5 kW @ irradiance of 1000, W/m2

Based on these plots, it can be seen that the desirable maximum voltage and current that will

yield a power output of 5 kW is: 132 V and 37.9 A as designed in equations (1) and (2) above.

These values will now be used as reference values in the design of the boost converter.

DESIGN OF THE BOOST CONVERTER WITH MODEL PREDICTIVE CONTROL

The parameters of the boost converter can be estimated as follows

D = 1 −

Vin

Vo

... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . . ... . . (1)

Lmin ≥

D(1 − D)

2V0

Io2 fs

... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . . (2)

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Big-Alabo, A. (2024). Analysis of A 5 Kw Solar - PV System with Model Predictive Controlled: Boost Converter for An Office Suite. European Journal

of Applied Sciences, Vol - 12(2). 197-204.

URL: http://dx.doi.org/10.14738/aivp.122.16386

Cmin ≥

Io × D

fs × ∆Vo

... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... (3)

∆Vo is taken as 2%

Design Considerations for MPC in Boost Converter

Inorder to implement MPC, an accurate model of the boost converter and its load is essential.

The model used captures the dynamic behavior of the system under various operating

conditions. This includes the dynamics of the power switches, inductors, L and capacitors, C as

well as the load characteristics [13]. The finite control set of the Model predictive control is

shown below:

i. iL

: control variable

ii. g = iLref (k) − iL (k + 1) : cost function, where iLref(k) is the inductor current

reference, and iL (k + 1) is the predictive current of the inductor current.

iii. iL

: iL (k + 1): Prediction of control variable:

Based on Euler’s forward method:

di

dt ≈

iL (k + 1) − iL(k)

Ts

Making the prediction function subject of the formular,

iL (k + 1) =

di

dt Ts + iL(k)

Where iL(k)

is the measured value of the inductor current. Ts

is the sampling time of the control

algorithm.

SIMULATION AND RESULTS

The input voltage from the 5-kW solar PV is fed to an inductor L, which stores energy in a

magnetic field. When the input voltage is switched off, the inductor releases the stored energy,

which boosts the output voltage. The output voltage is regulated by controlling the duty cycle

(D) of a switch using either a MOSFET or a transistor that connects the inductor to the output

load.

The MPC is an advanced control strategy that utilizes the predictive model of the boost

converter to optimize control actions over a finite time horizon. Unlike traditional controllers,

MPC considers future system behavior and selects control inputs that minimize a predefined

cost function. In the context of boost converters, MPC can anticipate changes in load conditions

and adjust the control parameter, in this case iL

accordingly, leading to improved transient

response and overall system efficiency as shown in the matlab/Simulink diagram in figure 3

and the corresponding plots in figures 4 below.

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European Journal of Applied Sciences (EJAS) Vol. 12, Issue 2, April-2024

Figure 3: Simulink diagram of PV with MPC – Boost converter

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203

Big-Alabo, A. (2024). Analysis of A 5 Kw Solar - PV System with Model Predictive Controlled: Boost Converter for An Office Suite. European Journal

of Applied Sciences, Vol - 12(2). 197-204.

URL: http://dx.doi.org/10.14738/aivp.122.16386

Figure 4: Simulated plots of stable Voltage output, induction current iL and switching signals

It can be seen from the plots in Figure 4 that the voltage output of the system is raised from 132

V to 150 V and it is able to follow the desired reference voltage set at Vref = 150 V because of

the action of the MPC – Boost converter. It can be seen that the boost converter augments the

short fall in power supply when additional load is added to the system, by discharging the

stored energy into the system.

CONCLUSION

The design analysis of a 5-kW boost converter solar PV system is presented in this study. The

energy requirements of a typical departmental office suite were estimate via energy

consumption meter readings. The average energy consumption was measured to be 3.48 kW.

The size of the PV system required to meet the energy requirements of the office was

determined to give a 5 by 5 configuration set-up with an output power of 5 kW. The PV is so

designed to give a higher output power so that it can cater for additional loads in the system.

The last step is to design a boost converter in order to maintain a stable voltage output during

load variation. This load variation comes about through the switch off and switch on of

appliances in the office suite. Further work can be done by incorporating a battery storage

energy monitoring system to monitor the loads connected to the solar – PV system thereby

enhancing the performance of the system.

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